The following article was posted to sci.space.history on 28-August 2001. It describes the start and launch sequence for a Titan II missile. Dan Rivera was a volunteer for the Pima Air and Space Museum in Tucson Arizona. Although he was never part of a missile crew, he immersed himself in helping the museum compile data and research for their museum in Green Valley, and learned a great deal about the Titan systems of the 70's...
Steve, I work at the Titan Missle Museum as a volunteer. i will try to shed
some light on your question. I will try to explain to you in detail of how
Titan II gets aloft.
So here goes. If you have questions please feel free to email me
The propulsion system consisted of the Stage I rocket engine, the Stage II
rocket engine, and the two vernier engines. Of these, only the verniers were
solid propellant rockets.
The Stage I engine assembly was designated LR87-AJ-5. The engine included
two regeneratively cooled thrust chambers, two pump drive assemblies, and
interconnecting lines and fittings, all supported by an engine frame. The
rocket engine was supplied with propellants from tanks, which were integral
with the airframe. The tank bottoms contained outlets and outlet baffles
designed to reduce the effects of propellant sloshing and vortexing. The
Stage I oxidizer feed system was a single duct connecting the tank outlet to
the oxidizer manifold on the engine. The oxidizer duct was routed through
the fuel tank, and was inclosed in a conduit that was a part of the fuel
tank. The fuel feed system consisted of two tank outlets to engine interface
connectors. The "Stage I engine shutdown" signal was initiated by a thrust
chamber pressure switch that sensed a drop in thrust chamber pressure.
Staging of the missile was completed when the thrust chamber pressure switch
closes and energized the Stage I engine shutdown and staging switch. The
engine frame was made of steel and can withstand 500,000 pounds of thrust.
Some of the components and the LR87AJ-5 rocket engine assembly were mounted
on the frame. This frame transmited thrust to the missile structure. The
frame attached at four points on the missile skirt to the longeron fittings,
and at one point on the fuel tank cone. Stage I thrust output was 430,000
pounds at sea level.
Two identical turbopumps delivered the propellants to
the thrust chambers at the required flow rates and pressures. Each turbopump
assembly consisted of a fuel and oxidizer pump, a gearbox, and two balanced
turbine wheels. The fuel and oxidizer pumps were essentially of the same
design. The impeller was a single-stage-mixed-flow design with an inducer
section and a main head generating section. The inducer section directed the
fluid into the main head generating section and compresses the cavitation
bubbles formed when the fluid enters. This raised the level of pressure to
the main head generating section and prevented the pump from cavitating. The
pumps rotated opposite to each other to decrease the gyroscopic effect on
the engine frame. The propellants were discharged from the impeller into a
volute (a spiral) or collector channel, then through a diffuser nozzle to
the discharge piping. The gearbox acted as a speed reducer between the
turbine and the pumps. The turbine speed was 23,000 rpm; the fuel pump
turned at 8,850 rpm; and the oxidizer pump at 8,000 rpm. In addition, a
25-horsepower hydraulic pump was driven at 3,800 rpm by the accessory gear
train of subassembly 2. The gear train lubrication system contained a
five-element lube pump mounted on the accessory pad. The lubrication system
also contained a reservoir, heat exchanger, filter, and oil jets.
The
five-element pump contains four scavenging pumps and one pressure pump. It
supplied oil under pressure to the jet, which directed the oil onto the gear
train. The oil was directed toward the outgoing side of the gear meshes and
toward the inner races of the bearings. The system had baffles, stingers,
and channels to properly direct the return flow. The heat exchanger used
fuel as the coolant to cool the lube oil. The oil reservoir had a capacity
of 7.5 to 8 pounds of lube oil. The turbine assembly was made up of two
stages. Each stage contained a nozzle diaphragm that directs the exhaust
gases from the gas generator onto the rotor, which drove the turbopump
assembly. The purpose of the thrust chamber was to provide thrust and give
directional control. The thrust to propel the missile was developed within
the thrust chambers from the combustion of nitrogen tetroxide (N2O4) and
Aerozine 50. The thrust chambers were constructed of stainless steel tubing
arranged lengthwise. Fuel circulated through the tubing to cool the thrust
chambers during operation and to raise the temperature of the fuel to near
its flashpoint before it entered the injector. Valves.
The flow of
propellants into each thrust chamber was controlled by fuel and oxidizer
thrust chamber valves. Locate these valves in figure 13. Both valves were
opened at the same time and were controlled by a pressure sequencing valve
attached to the thrust chamber valve actuator. During engine start, the
thrust chamber valves were opened by the pressure sequencing valve and
thrust chamber valve actuator as a result of increasing fuel discharge
pressure. The thrust chambers were mounted on gimbals to permit thrust
chamber deflection of 5 degrees in any direction from a neutral position.
Propellant transfer lines to the thrust chambers had three flex joints to
permit this movement. Their axes of rotation coincided with those of the
gimbals. This allowed free thrust chamber assembly movement with fixed
turbine pump assemblies. The thrust chambers were adjusted so that their
thrust vectors converged 2' toward the centerline of the missile. Converging
the thrust vectors in this way steadies the missile during flight. The gas
generator produced hot gas to drive the turbopump assembly (TPA). For
starting, a starter cartridge supplied 2000 psia of pressure to the TPA
turbine, which turned the TPA. The TPA supplied propellants to the gas
generator combustion chamber. The hypergolic propellants ignited and the gas
generator exhaust gases drove the TPA to sustain operation. The starter
cartridge, shown in figure 13, supplied high-pressure gases to start the TPA
turbine, which turned the propellant pump until the gas generator took over.
The cartridge was a solid propellant and burned approximately 1 second,
producing approximately 2000 psia to the TPA turbines. The superheater was a
heat exchanger located in the exhaust outlet of the gas generator on
subassembly 2. It consisted of coils of stainless tubing that were exposed
to the heat of the turbine exhaust. Its function was to convert liquid
oxidizer into a gas for the pressurization of the Stage I oxidizer tank. The
propellant tanks were loaded by gravity feed after the missile had been
installed in the silo. Both before and during loading, a 6-psig nitrogen
blanket was maintained on all tanks. After the tanks had been loaded, a 9-
to 14-psig nitrogen pressure was applied to both tanks from a connection on
the silo wall to the tank vents. A pressure switch was mounted on top of
each tank to monitor this pressure. After the tanks had been pressurized,
the nitrogen line was disconnected and the vent is capped. During flight,
pressure was maintained by the engine autogenous pressurization system. The
autogenous system generated pressure by extracting hot gas from the turbine
housing of the turbine pump assembly. The hot gas was directed through a gas
cooler to cool the gas before it went to the fuel tank for pressurization.
The oxidizer tank was pressurized by extracting oxidizer from the TPA, and
routing the liquid oxidizer through a super heater where it was changed to a
gas for the pressurization of the oxidizer tank
The Stage II propulsion system used a LR91-AJ-5 liquid rocket engine, which
was referred to as the "sustainer" engine. . The rocket engine assembly was
composed of a regeneratively cooled thrust chamber, a turbopump assembly, a
starter cartridge, and an electrical sequencer unit. It was supported by a
frame assembly. The Stage II engine does not have a superheater. The
operations of Stage II Turbo Pump Assembly were the same as Stage I with the
following exceptions. The exhaust from the gas generator was ducted to a
roll control nozzle to control roll during sustainer engine operation. The
lube pump was a three-element pump and includes one pressure and two
scavenger pumps. The oil reservoir had a capacity of 4.5 to 5 pounds of lube
oil. The single thrust chamber of the sustainer engine was smaller, used
less propellants, and delivered less thrust than Stage I. The only other
difference was the addition of an ablative skirt. The ablative skirt reduces
weight and was necessary for a dry jacket start. The thrust chamber was
mounted on a gimbal to permit thrust chamber deflection of 4 degrees in any
direction from a neutral position. The Stage II thrust chamber corrected
only for pitch and yaw. The roll control nozzle corrected for roll. Valves,
gas generator, and starter cartridge. These three units operated the same as
those on Stage I.
There were two solid propellant vernier engines in the
Stage II engine compartment. When the sustainer esgine was cut off, the
vernier rockets were started by an initiator, as shown in figure 15A. Each
engine delivered approximately 1050 pounds of thrust. These engines were
used to make final small corrections in velocity and attitude before R/V
separation. Their thrust was terminated by a signal from the guidance set.
This signal fired gas pressure cartridges, which held the vernier nozzles
onto the engines. Termination of vernier thrust ended the powered flight of
the missile. The R/V was separated by another guidance signal and then the
accessory rockets prevented Stage II from following the R/V on its freefall
trajectory. After the R/V was separated from Stage II, the accessory rockets
were sequentially fired to orient Stage II and push it toward the earth.
Shortly after R/V separation, a signal from the guidance set fired the pitch
rocket. This rocket was mounted in a cannister inside the Stage II oxidizer
tank aft skirt. The rocket was 13 inches long and 5 inches in diameter, It
was rated at approximately 530 pounds of thrust at altitude and would burn
for approximately 3 seconds, then the depitch rocket fired. The pitch and
depitch rockets were identical in size and thrust. The depitch rocket was
mounted 180 degrees away from the pitch rocket. It was fired by a guidance
signal shortly after the pitch rocket fired. As soon as the depitch rocket
performed its function, the translation rockets were fired. The two
translation rockets were mounted on the outside of the sustainer engine
compartment. After the pitch and depitch had oriented Stage II, guidance
fired the translation rockets. These rockets produced approximately 5000
pounds of thrust each, for a maximum of 3 seconds. The sequence of the
propulsion system coverage in this section follows the sequence of inflight
operation of the various engines. The operational sequence actually starts
before launch.
The Stage I engine was commonly called the booster engine. Its operation
began approximately 30 seconds before launch. About 30 seconds before rocket
engine ignition, the missile's prevalves opened and propellants flowed
through the supply lines to the rocket engine turbopump. The rocket engine
was started by a 28-volt de power source supplied to the starter cartridge
through the engine electrical control system. The starter cartridge
propellants ignited, producing hot gases that were directed under high
pressure through an inlet nozzle to the turbopump turbine. The force of
these hot gases accelerated the turbine very rapidly. The turbine, through a
gear train, drove the fuel and oxidizer pumps, which delivered the
propellants through the discharge lines to the thrust chamber valves. When
pressure within the fuel discharge line reached 295 to 325 psig, the
pressure sequencing valve shuttled to the OPEN position, diverting the fuel
pressure to the opening side of the fuel butterfly valve actuator. The
actuator opened the fuel butterfly valve gate, and the oxidizer butterfly
valve was simultaneously opened by mechanical linkage. When the oxidizer
valve opened, oxidizer flowed under pressure into the injector. When the
fuel butterfly valve opened, fuel flows down under pressure through
alternate coolant tubes of the combustion chamber to a transfer ring at the
bottom of the chamber, and then back through alternate tubes into the
injector.
The fuel was then sprayed into the combustion chamber where it
ignited on contact with the oxidizer. The expansion of the ignited gases in
the combustion chamber and their accelerated passage from the nozzle
produced thrust. Back pressure was created in the propellant lines from
pressure developed in the combustion chamber to force small amounts of fuel
and oxidizer into the gas generator through the gas generator propellant
supply hose assemblies and check valves. A cavitating venturi nipple on each
supply hose assembly controlled the flow of propellants. The check valves
were designed to open under a pressure differential of approximately 45 psi
to permit propellants to flow through the gas generator injector. Upon
contact with each other in the gas generator, the propellants ignited and
produced a fuel-rich exhaust gas. This exhaust gas was directed to the
turbopump turbine to sustain turbopump operations. The oil pump delivered
lubricating oil from the lubricating oil sump to passages within the gearbox
assembly as the turbine accelerated. At the same time, oil was directed
through jets toward the disengaging side of the gear mesh, against bearing
surfaces, and against the carbon seals to cool the seals. Oil was recovered
from the gearbox assembly and pumped through the oil cooler and filter
screen into the oil sump. Pressure within the gearbox and oil sump was
equalized by an interconnecting tube coupled between the gearbox and oil
sump.
The lubricating oil was cooled by fuel routed from the fuel pump
discharge flange, through the core assembly of the oil cooler, and then
returned to the fuel pump inlet. Hot gas was bled off from the exhaust pipe
and from the fluid heater and directed into the lubricating oil sump for
pressurization of the gearbox. With both the thrust chamber and the gas
generator assemblies operating, the rocket engine operated in a steadystate
condition. The turbopump operated with the gas generator assembly to supply
a constant flow of propellants to the thrust chamber to develop the main
engine thrust. The thrust chamber valves were held open by the fuel pump
discharge pressure supplied to the fuel valve actuator. The cavitating
venturi nipples in the gas generator assembly propellant supply lines
maintained a constant flow of fuel and oxidizer to the gas generator
assembly over a wide range of propellant discharge pressure variations. This
flow tends to provide constant gas generator assembly output and
consequently to stabilize turbine speed and constant propellant-pump
discharge pressure. This stability of turbine speed and pump pressures
resulted in a steady thrust level in the thrust chamber. When approximately
77 percent of rated thrust was obtained, the thrust chamber pressure switch
transmits a signal to enable launch. Stage I engine shutdown was originated
by either oxidizer or fuel depletion. The resulting decay in thrust chamber
pressure was sensed by the thrust chamber pressure switch, which opened.
This caused a 28-volt dc signal to be sent to the override solenoid of the
pressure sequencing valve, which caused the main spool in the pressure
sequencing valve to close. Fuel discharge pressure was then diverted to the
closing side of the fuel butterfly valve actuator to close the thrust
chamber valves and terminate engine operation. At the same instant, the
pressure switch sends a signal to initiate Stage I separation and Stage II
engine start.
Stage II Engine Operation
The sustainer engine operation was basically the same as the booster. The
primary difference was in the start and stop functions. When the booster
engine thrust decayed, the thrust chamber pressure switch issued a signal to
shut down the booster engine and start the sustainer. As in Stage I,
propellants were present in the lines down to the thrust chamber valves. The
signal from the thrust chamber pressure switch ignited a solid propellant
start cartridge, which generated gases to turn the turbopump. As the
turbopump turned, fuel discharge pressure rises causing the thrust chamber
valve sequencing valve to shuttle. This opened the thrust chamber valves. As
propellants flow to the thrust chamber, some are diverted to the gas
generator. As propellants reach the gas generator, they ignite and bootstrap
operation begins. Hot gases from the gas generator were routed through the
roll control nozzle. The roll control nozzle directed the hot gases
overboard to control roll during Stage II operation. The nozzle could be
swiveled in the proper direction to compensate for missile roll deviations.
A hydraulic actuator swiveled the nozzle in response to flight control
commands. The roll control nozzle generated a minimum thrust of 470 pounds.
Before 210 seconds, a guidance signal overrode the thrust chamber pressure
sequencing valve, closing the thrust chamber valves and ending sustainer
engine operation. At this point in the flight, only minute changes in
velocity and attitude were required. The vemiers provided the thrust for
these changes.
Vernier engine operation could last for about 20 seconds. At
sustainer shutdown, the guidance set sent a signal to ignite the verniers.
They operated only until the guidance system verified final trajectory
corrections and terminal velocity-then guidance generated a shutdown signal.
Vernier thrust buildup required 0.2 second and complete thrust decay occurs
within 0.5 second. When vernier thrust ended, powered flight was over. The
R/V was then separated and the accessory rockets began their work. After R/V
separation, the guidance set generated a signal to fire the pitch rockets.
The pitch rockets back Stage II away from the R/V and moved it to a nearly
vertical position relative to the earth. This movement was stopped by thrust
from the depitch rockets, which were also fired by a guidance signal. The
translation rockets were then fired to send Stage II toward the ground. The
translation rockets thrust was terminated by jettisoning them in response to
the final guidance discrete signal. To insure continuous operation of the
liquid propellant rocket engines, the propellants must be provided at a
steady continuous rate. The missile tank pressurization systems helped
maintain this steady rate of flow.
During the launch countdown, the fuel and oxidizer storage valves were
opened, allowing the propellants to flow through the inoperative turbines to
the thrust chamber valves. At the signal to fire engines, the starter
cartridge fires, initiating the rotation of the turbines. This increased the
pressure on the propellants, and the thrust chamber valves opened. With the
thrust chamber valves open, fuel and oxidizer entered the thrust chamber and
the gas generator, and combustion begins. With the gas generator operating:
(1) hot gas was furnished to the turbine to maintain rotation and pumping,
(2) hot gas was sent to the autogenous heat exchanger for pressurization of
the fuel tank, and (3) hot gas was sent to the superheater to vaporize the
oxidizer for pressurization of the oxidizer tank. This action continued
until the thrust chamber valves were closed at Stage I engine shutdown.
In Stage II, the fuel tank was pressurized by the autogenous system. The
oxidizer tank required initial nitrogen pressurization only. The system is
similar to Stage I, except that the oxidizer pressurization equipment was
deleted. The superheater and its associated lines and components were not
required. The exhaust gas from the gas generator was routed to a roll
control nozzle because the Stage II engine had only one thrust chamber. The
operation of the Stage II fuel pressurization system was identical to Stage
I fuel pressurization. The thrust developed by the propulsion system was of
little use unless it can be controlled and directed. The hydraulic system
provided directional control of this thrust.
I hope that this helps you out in answering your question. This took me Two
hours to write, whew!
Anyways hope this helps you
Warmest Regards,
Dan R.
Tranquility Base
http://hometown.aol.com/djrivera2/TranqilityBase.html/TranquilityBase.html
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